A Broadway Dresser Attacks Sweat, a Hot Topic for Santas South of the North Pole

May 10, 2021 Ann Votaw

Kathryn Rohe

Kathryn Rohe is a costume design professor at Ball State University in Muncie, Ind. A long-time dresser for Broadway’s Lion King and Mama Mia!, she knows so much about the little things. Here she is with her little Nalas and little Simbas:

Kathryn Rohe worked with the children in Broadway’s Lion King.

On Monday, May 3, she presented “Never Bunch Up Again” for the NYC Santas. Click here to watch. While the Santas enjoyed learning about the components of a perfect pair of pants, they took notes when Kathryn mentioned sweat.

For Santas, overheating is a hot topic. And having dealt with Julie Taymor’s massive costumes in the Lion King, Kathryn knows a thing or two about keeping actors cool and clean. Here is a principal dresser for the Lion King.

This Broadway dresser tends to the performer throughout the show to make sure she is comfortable and able to function when she can’t use her hands.

Ice packs come in two forms: the kind you break and the kind your freeze. The kind you break are single use. The kind you freeze are reusable. Experiment with sewing pockets into your cotton undershirt. Two pockets can hold ice packs around the front ribs. One pocket can hold an ice pack in the back.

Hand-held fans are great during extremely hot events. Kathryn shared backstage photos of Lion King actors finding relief with mini fans.

Here are some of Kathryn’s other tips to treat smells and stains:

Bacteria causes odors in fabric, a no no for Santas. Kill germs by spraying a solution of one part cheap vodka and one part water onto a sweaty garment. Don’t douse but cover a large area. Let the garment air dry. Febreze is fine too, but Kathryn prefers non-scented and non-synthetic products to prevent buildup and allergic reactions. End Bac can be dangerous if used in a poorly ventilated area, but it’s good for shoes.
Wear a white 100% cotton T-shirt under your Claus clothing. If you wear a wicking shirt, your sweat may go into your expensive one-of-a-kind Santa suit, exactly where you do not want it to go. But test out both fabrics and decide what works for you. People in the Middle Ages wore heavy garments on top and cotton chemises underneath to protect their clothing.
Dress shields or “pit pads” are your underarm friends. Try products like Kleinert’s Disposable Dress Shields. Kathryn has made her own sweat barriers by cutting up umbrellas to make layers between costumes and an actor who was a “profuse sweater.” You can add snaps to these “shields” to snap them on and off the costume for easier cleaning. Wash these guards in a laundry bag to keep them from getting lost in the washer.
Underarm ventilation may work. An eyelet or invisible hole in the underarm seam might be a great cooling system. Kathryn thought of this during the conversation. Talk to your tailor.
Treat makeup stains right away. Products include Fels-Naptha soap, baby wipes, and hair spray.
Find a good dry cleaner that understands costuming. For New Yorkers, Winzer Dry Cleaning has a reputation for handling specialty theatrical garments. But you can ask around and find a business that really cares about your expensive clothing. When it comes to white furry cuffs, consider detachable pieces that can be cleaned separately to avoid the dreaded “pinks” so common in the Santa world.

“If it does not come with a Santa guarantee,” Kathryn said in the talk, “it cannot be any good.”